Titanium diboride (TiB2) is an extremely hard ceramic which has excellent heat conductivity, oxidation stability and wear resistance. TiB2 is also a reasonable electrical conductor,[1] so it can be used as a cathode material in aluminium smelting and can be shaped by electrical discharge machining.
TiB2 does not occur naturally in the earth. Titanium diboride powder can be prepared by a variety of high-temperature methods, such as the direct reactions of titanium or its oxides/hydrides, with elemental boron over 1000 °C, carbothermal reductionbythermite reactionoftitanium oxide and boron oxide, or hydrogen reduction of boron halides in the presence of the metal or its halides. Among various synthesis routes, electrochemical synthesis and solid state reactions have been developed to prepare finer titanium diboride in large quantity. An example of solid state reaction is the borothermic reduction, which can be illustrated by the following reactions:
The first synthesis route (1), however, cannot produce nanosized powders. Nanocrystalline (5–100 nm) TiB2 was synthesized using the reaction (2) or the following techniques:
Solution phase reaction of NaBH4 and TiCl4, followed by annealing the amorphous precursor obtained at 900–1100 °C.[4]
Mechanical alloying of a mixture of elemental Ti and B powders.[5]
Solvothermal reaction in benzene of metallic sodium with amorphous boron powder and TiCl4 at 400 °C:[8]
TiCl4 + 2 B + 4 Na → TiB2 + 4 NaCl
Many TiB2 applications are inhibited by economic factors, particularly the costs of densifying a high melting point material - the melting point is about 2970 °C, and, thanks to a layer of titanium dioxide that forms on the surface of the particles of a powder, it is very resistant to sintering. Admixture of about 10% silicon nitride facilitates the sintering,[9] though sintering without silicon nitride has been demonstrated as well.[1]
Thin films of TiB2 can be produced by several techniques. The electroplating of TiB2 layers possess two main advantages compared with physical vapor depositionorchemical vapor deposition: the growing rate of the layer is 200 times higher (up to 5 μm/s) and the inconveniences of covering complex shaped products are dramatically reduced.
Current use of TiB2 appears to be limited to specialized applications in such areas as impact resistant armor, cutting tools, crucibles, neutron absorbers and wear resistant coatings.
TiB2 is extensively used for evaporation boats for vapour coating of aluminium. It is an attractive material for the aluminium industry as an inoculant to refine the grain size when castingaluminium alloys, because of its wettability by and low solubility in molten aluminium and good electrical conductivity.
Thin films of TiB2 can be used to provide wear and corrosion resistance to a cheap and/or tough substrate.
^S. E. Bates et al. "Synthesis of titanium boride (TiB)2 nanocrystallites by solution-phase processing" J. Mater. Res. 10 (1995) 2599
^A. Y. Hwang and J. K. Lee "Preparation of TiB2 powders by mechanical alloying " Mater. Lett. 54 (2002) 1
^A. K. Khanra et al. "Effect of NaCl on the synthesis of TiB2 powder by a self-propagating high-temperature synthesis technique" Mater. Lett. 58 (2004) 733
^Amin Nozari; et al. (2012). "Synthesis and characterization of nano-structured TiB2 processed by milling assisted SHS route". Materials Characterization. 73: 96–103. doi:10.1016/j.matchar.2012.08.003.
