Adipic acidorhexanedioic acid is the organic compound with the formula (CH2)4(COOH)2. From an industrial perspective, it is the most important dicarboxylic acid: about 2.5 billion kilograms of this white crystalline powder are produced annually, mainly as a precursor for the production of nylon. Adipic acid otherwise rarely occurs in nature,[4] but it is known as manufactured E numberfood additiveE355. Salts and esters of adipic acid are known as adipates.
Adipic acid is produced by oxidation of a mixture of cyclohexanone and cyclohexanol, which is called KA oil, an abbreviation of ketone-alcohol oil. Nitric acid is the oxidant. The pathway is multistep. Early in the reaction, the cyclohexanol is converted to the ketone, releasing nitrous acid:
HOCH(CH2)5 + HNO3 → O=C(CH2)5 + HNO2 + H2O
The cyclohexanone is then nitrosated, setting the stage for the scission of the C-C bond:
HNO2 + HNO3 → [NO+]NO3]− + H2O
O=C(CH2)5 + NO+ → O=C(CHNO)(CH2)4 + H+
Side products of the method include glutaric and succinic acids. Nitrous oxide is produced in about one to one mole ratio to the adipic acid,[5] as well, via the intermediacy of a nitrolic acid.[4]
Historically, adipic acid was prepared by oxidation of various fats,[8] thus the name (ultimately from Latin adeps, adipis – "animal fat"; cf. adipose tissue).
About 60% of the 2.5 billion kg of adipic acid produced annually is used as monomer for the production of nylon[11] by a polycondensation reaction with hexamethylene diamine forming nylon 66. Other major applications also involve polymers; it is a monomer for production of polyurethane and its esters are plasticizers, especially in PVC.[12]
Adipic acid has been incorporated into controlled-release formulation matrix tablets to obtain pH-independent release for both weakly basic and weakly acidic drugs. It has also been incorporated into the polymeric coating of hydrophilic monolithic systems to modulate the intragel pH, resulting in zero-order release of a hydrophilic drug. The disintegration at intestinal pH of the enteric polymer shellac has been reported to improve when adipic acid was used as a pore-forming agent without affecting release in the acidic media. Other controlled-release formulations have included adipic acid with the intention of obtaining a late-burst release profile.[13]
Adipic acid, like most carboxylic acids, is a mild skin irritant. It is mildly toxic, with a median lethal dose of 3600 mg/kg for oral ingestion by rats.[4]
The production of adipic acid is linked to emissions of N 2O,[16] a potent greenhouse gas and cause of stratospheric ozone depletion. At adipic acid producers DuPont and Rhodia (now Invista and Solvay, respectively), processes have been implemented to catalytically convert the nitrous oxide to innocuous products:[17]
The anionic (HO2C(CH2)4CO2−) and dianionic (−O2C(CH2)4CO2−) forms of adipic acid are referred to as adipates. An adipate compound is a carboxylate saltorester of the acid.
^Mac Gillavry, C. H. (2010). "The crystal structure of adipic acid". Recueil des Travaux Chimiques des Pays-Bas. 60 (8): 605–617. doi:10.1002/recl.19410600805.
^Parmon, V. N.; Panov, G. I.; Uriarte, A.; Noskov, A. S. (2005). "Nitrous oxide in oxidation chemistry and catalysis application and production". Catalysis Today. 100 (2005): 115–131. doi:10.1016/j.cattod.2004.12.012.
^Reimer, R. A.; Slaten, C. S.; Seapan, M.; Koch, T. A.; Triner, V. G. (2000). "Adipic Acid Industry — N2O Abatement". Non-CO2 Greenhouse Gases: Scientific Understanding, Control and Implementation. Netherlands: Springer. pp. 347–358. doi:10.1007/978-94-015-9343-4_56. ISBN978-94-015-9343-4.